Engineering Rocket Project 04

Project 04

Engineering Rocket Project

An applied aerospace research project exploring small-scale rocket propulsion, structural analysis, and systems integration — combining engineering fundamentals with original experimental design at Oregon State University.

Existing student rocketry projects at the university level often followed prescriptive kits with limited opportunities for original engineering work. The challenge was to design and analyze a rocket system from first principles — addressing propulsion selection, structural load analysis, guidance considerations, and recovery systems — under real engineering constraints and a defined performance envelope.

The project began with a target flight profile: a sub-orbital vehicle capable of stable flight to 1,500 feet AGL with a controlled recovery. I applied finite element analysis to the airframe, modeled thrust curves against drag coefficients, and iterated on fin geometry for passive stability. All computational work was validated against published small-rocket test data and supplemented with CAD modeling and simulation.

The final design document covers the complete vehicle system: propulsion stage selection and verification, structural analysis under max-Q conditions, stability margin calculations via Barrowman equations, and a dual-event recovery sequence (drogue at apogee, main at 500 AGL). Simulated flights using OpenRocket matched the target altitude within 4% error.

The project was reviewed and approved by the university's aeronautical engineering faculty, earning distinction for its systematic approach to uncertainty quantification and documentation quality. The design serves as a reference model in the undergraduate rocketry curriculum and has been cited by two subsequent student teams as a baseline for their own projects.